SKY5101-I Carbon fiber automatic dipping and winding machine
Demand background

The specific weight of carbon fiber is less than one-fourth of that of steel, but its strength is seven to nine times that of steel. Due to its advantages of light weight and high strength, it is widely used in the downstream market, and the market demand continues to expand. At present, my country's carbon fiber industry is in a period of explosive growth. In the future, the growth rate of the carbon fiber demand market will remain at about 17%. With the entry of many capitals into the carbon fiber industry, carbon fiber technology has been continuously broken through, and the demand area will be further expanded. However, such an important material technology has been controlled by foreign countries for a long time. It was not until August 2022 that my country achieved a technological breakthrough, but the domestic demand requirements are still not met. Our demand for carbon fiber still relies on imports for a long time. If China wants to mass-produce high-quality carbon fiber, it needs to make breakthroughs in technology, equipment and production capacity. In the carbon fiber industry, carbon fiber bundles with more than 48,000 strands are usually called large-tow carbon fiber. At present, each bundle of carbon fiber in China is basically between 1,000 and 12,000 strands, which is called "small-tow". When carbon fiber is used as a structural material, the tensile strength of carbon fiber multifilament is an important mechanical performance index for evaluating the performance of carbon fiber, which can intuitively evaluate the quality of carbon fiber. Carbon fiber

Multifilament tensile strength specimens are currently generally produced by domestic manufacturers by artificially impregnating and winding, and manually cutting the specimens. This production process has the disadvantages of low efficiency, high labor intensity, low yield of specimens, harmful chemical components in the glue, and small fibers of carbon fiber that endanger the health of personnel. Although there are related uniaxial preparation devices abroad, they are expensive, have high subsequent maintenance costs, and are difficult to apply due to technical protection issues, which to a certain extent affect the improvement of carbon fiber product performance data and carbon fiber production capacity. Therefore, how to realize the automation of sample preparation to keep up with the rapid development of product production capacity is a problem that we urgently need to solve. In order to solve this problem, Sinopec Shanghai Petrochemical Company and Shanghai Shenkai jointly successfully developed the first domestic carbon fiber automatic impregnation and winding machine, filling the gap in the domestic automatic sample preparation of carbon fiber tensile performance test specimens, and promoting the development of large-scale production of carbon fiber in my country. As of now, the project has applied for three patents, and the relevant technology has reached the domestic advanced level, and the application data is comparable to similar international products. d



Instrument introduction
The carbon fiber automatic dip-coating winding machine is used for automatic sample preparation of large-tow carbon fiber tensile performance test specimens. Through the automatic dip-coating winding system, the tension, dip-coating amount, and shape of the large-tow carbon fiber tow are controlled, and the cutting of the automatic cutting machine of the specimen can be matched, which can meet the technical requirements of GB/T 3362 and GB/T 26749 for test specimens. After verification: the test specimens made by this system are compared with the test institutions of the National Carbon Fiber Standard Committee, and the results meet the requirements of the test standards.
The carbon fiber automatic dip-coating winding machine is mainly composed of an automatic unwinding unit, an automatic deviation correction tension unit, an automatic dip-coating unit, an automatic degumming unit, an automatic winding unit, and a specimen information reading unit. In terms of functions, it can realize the automatic unwinding of carbon fiber multifilaments from the carbon fiber barrel, the automatic adjustment of the center position of the carbon fiber multifilaments in the equipment, the automatic control of the tension required for the dip-coating of carbon fiber multifilaments, automatic dip-coating in the glue tank, automatic removal of excess glue, automatic winding of dip-coated multifilaments, and automatic establishment of specimen information.
Technical Features
Each device has two sets of automatic dipping and winding stations and a set of control units. The control and station position structure combination design is optimized, so that one operator can operate two sets of machines at the same time. Flexibility

It is also very convenient. It can run two fiber automatic dipping and winding at the same time, or it can run separately

Professional control software based on Windows system, with built-in dipping and winding data packages of various specifications of carbon fiber multifilaments, easy to operate, and friendly human-computer interaction

The operating computer installation design is ergonomic, with a movable bracket, and the display angle can be adjusted according to the operator's habits

The deviation correction speed can be set independently according to different specifications of carbon fiber multifilaments, and can also be selected according to the built-in data package

The tension can be set independently to meet the different tension requirements of carbon fiber multifilaments of different specifications during the dipping and winding process

Hierarchical management of operation authority: operators can only perform routine operations, and supervisors can modify and set the test parameters of conventional carbon fiber, and can also flexibly set the sample preparation process parameters of new specifications of carbon fiber multifilament splines The operation interface uses animation to show the dipping and winding process, and the test is intuitive and clear The program setting dual axes can be controlled independently, and the test process does not interfere with each other The special material degumming wheel is used to ensure that the carbon fiber dipping multifilament is degummed evenly, and it is easy to load, unload and clean It comes with a dipping pool exhaust gas removal system to meet occupational hygiene requirements
Technical Parameters
Equipment sample preparation range: 12K~48K

Each equipment body has 2 sets of automatic dipping and winding stations and 1 set of control units

The inner diameter of the carbon fiber paper tube applicable to the wire withdrawal rack: Φ76.2mm ± 0.3mm

The length of the paper tube applicable to the wire withdrawal rack: 280mm ± 0.4mm

Multifilament position correction system: closed-loop control, millisecond correction response speed, deviation control accuracy: ±1mm, correction speed adjustable range: 0~30mm/s. The correction speed can be set independently according to different specifications of carbon fiber multifilaments, or it can be selected according to the built-in data package

Multifilament position: closed-loop correction system, composed of color mark sensor, single-axis driver, stepper motor, motor driver, limit sensor, etc. The limit sensor can prevent the fiber multifilament from detaching from the transmission roller in extreme cases

Multifilament tension control system: closed-loop control, tension adjustable range: 0~65N, tension control accuracy: ±0.2N. The tension can be set independently to meet the different requirements of different specifications of carbon fiber multifilaments for tension during the dipping and winding process. It can also be selected according to the built-in data package. Multifilament tension closed-loop control system: composed of tension sensor, tension controller, magnetic powder brake, etc. The maximum detection value of tension sensor: 90N, detection accuracy: ±0.1N; Magnetic powder brake: maximum brake 12 N·M Dipping unit: The dipping tank has an automatic lifting function, and the volume of the tank can ensure that the effective dipping length of the multifilament is more than 300mm. Special degumming wheel: It can control the shape of 48K carbon fiber sample to be flat, with a width of 7mm ± 1mm ​​and a glue content of 35% to 50%. The winding speed is adjustable, ranging from 0.1m/min to 2m/min, and the speed control accuracy is: ±1mm/min. The adjustable range of multifilament arrangement spacing: 0 to 30mm, accuracy: ±1mm